Spiros Industries is your single source contract assembly partner for wire component manufacturing. We use integrated and advanced technologies to take your wire form assembly to a finished product. Let the Spiros team leverage our medical partners to help you achieve the speed to market the finished product you are looking for. As your single, turn-key wire assembly partner for medical device wire forms, we understand the real depth of your requirements!

  • Custom Packaging
  • Speed to market Prototype builds
  • Medical Device Assembly
  • Vacuum Sealing
  • Heat Sealing
  • Critical component ultrasonic washing
  • Secondary Tooling
  • Coil finishing
  • Plating
  • Class 10k Cleanroom, CNC Machining, Laser Etching, Laser Marking, Laser Welding, Citric/Nitric Passivation (ISO 13485 offsite partner)
Sub-derral implant

Click Photos to Enlarge

Guidewire assembly Twist-wire basket assembly

Pigtail mandrels

The pigtail mandrels are built in two sections per the customer request to aid in the disassembly after being over-molded. We coiled both the T304V SS wire forms on our multi-axis former. Both sides of the .065” wire form were bored out to .0445” only leaving .01025” per side, a very delicate CNC machining operation. We then produced .0445” x .400” straight and cuts to place into and laser weld in one end. The two wire forms then become one flawless assembly ready to be over-molded into pigtail stents. Ultrasonically washed and vacuum packed ready for the customer.

Pigtail mandrels custom assembly

Click Photo to Enlarge